Well with extended carpace he can get a fex a 2+ save, but it has nothing to do with toughness. If you could take biomorphs more than one time you could get a toughness of 8 by taking bonded exoskelton a ton of times if it were not against the rules to take a biomorph more than one time. But since it is against the rules you can only get your toughness up to seven. Too bad for him I guess